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UHPLC Fitting for Peek and Peeksil Tubing Biocompatible Fittings A new fitting design has been developed which extends the practical pressure limits of PEEK and PEEKSil tubing. In summary, the upper limit had previously been approximately 7000 (or so) PSI (450-500 BAR). The new fitting has been demonstrated to hold PEEK tubing at 10,000 PSI, and PEEKSil to over 15,000. Background: The mechanical properties of PEEK indicate it is capable of bearing significantly higher pressures than the published limit of 7000 PSI. Seldom are high pressure failures involving PEEK tubing manifested in deformation and rupture of the tubing itself. Rather, failures are usually observed as slipping of the tubing. By making conventional fittings extraordinarily tight, and by using a variety of conventional fitting types, varying failure pressures can be observed from 4000 PSI up to the 7000 PSI limit. After use, examinations of tubing show deformation of the tubing in the area of the ferrule area which is somewhat correlated to the failure pressure. Solution: Increasing the amount of surface area that grips the tubing will increase the pressure at which the tubing slips. Additionally, a ferrule material as similar to the tubing itself would allow for uniform deformation of both the tubing and ferrule. The design of these fittings uses two identical ferrules, and two nearly identical compression surfaces. That is, the conical area, or ‘ferrule chamfer’, into which the ferrule is compressed, is as identical as possible to that of a standard HPLC port. The overall fitting assembly is shown in exploded form below.
When installed, these three elements work together to assure a maximum gripping area is utilized and that the compliance of the ferrules is such, being of the same material as the tubing, that minimal tubing deformation occurs.
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